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The U.S. Textile and Apparel Industries:
An Industrial Base Assessment

Textile Graphic

Report Appendix

Appendix A. Report Bibliography

Introduction

This Appendix includes selected data and information that is ancillary to the report body.

A. Report Bibliography

Abernathy, Frederick H., John T. Dunlop, Janice H. Hammond, David Weil. (1999). A Stitch in Time. Oxford University Press.

American Textile Manufacturers Institute website. [Online], Available: http://www.atmi.org/thetextilecrisis/plantclosings.xls [2003, May].

Amponsah, William A. and Victor Ofori Boadu (2002, May). Crisis in the U.S. Textile and Apparel Industry: Is it Caused by Trade Agreements and Asian Currency Meltdowns? International Trade Center, Department of Agribusiness, Applied Economics and Agriscience Education. North Carolina A&T State University: Greensboro, NC.

Blancher, Nicholas. (2003). Exchange Rate Policy. China: Competing in the Global Economy. Ed: Wanda Tseng and Markus Rodlauer, 215-221. International Monetary Fund, Washington DC.

Clemson Apparel Research Lab website. [Online], Available: www.car.clemson.edu.

Cornelius, Peter K. (2003). The Global Competitiveness Report 2002-2003. World Economic Forum.

Cotton Incorporated website. [Online], Available: www.cottoninc.com.

Jones, Richard M. (2003). The Apparel Industry. Blackwell Science Ltd.

Krugman, Paul R. and Maurice Obstfeld (2000). International Economics, (Fifth Edition) Addison-Wesley.

Lawson, Ann M., Bersani, Kurt S., Fahim-Nader, Mahnaz, and Guo, Jiemin. (2002, December). Survey of Current Business. Benchmark Input-Output Accounts of the United States, 1997.

National Textile Center website. [Online], Available: www.ntcresearch.org.

Office of Technology Assessment, (1981, July). U.S. Industrial Competitiveness: A Comparison of Steel, Electronics and Automobiles. U.S. Congress, Washington, D.C.

Planting, Mark A., and Peter D. Kuhbach. (2001, December). Survey of Current Business. Annual Input-Output Accounts of the U.S. Economy, 1998.

Scott, Bruce R. (1985). U.S. Competitiveness: Concepts, Performance and Implications. In U.S. Competitiveness in the World Economy, ed. Bruce R. Scott and George C. Lodge, 13-70. Harvard Business School Press, Boston.

Textile Clothing Technology Corporation (TC)2 website. [Online], Available: www.tc2.com.

Textile Research Institute website. [Online], Available: www.tripinceton.org.

Appendix B. BIS U.S. Textile and Apparel Survey

ASSESSMENT OF THE U.S. TEXTILE AND APPAREL INDUSTRY

SCOPE OF ASSESSMENT

The U.S. Department of Commerce, Bureau of Industry and Security (BIS), Office of Strategic Industries and Economic Security, at the request of the U.S. Congress, is conducting an assessment of the U.S. textile and apparel industry. This assessment will include:

Your timely and complete response to this survey will assist us in completing our analysis of this important industry.

RESPONSE TO THIS SURVEY IS REQUIRED BY LAW

This report is required by law (50 U.S.C. App. Sec. 2155). Failure to report can result in a maximum fine of $10,000 or imprisonment up to one year, or both. Information furnished herewith is deemed confidential and will not be published or disclosed except in accordance with Section 705 of the Defense Production Act of 1950, as amended (50 U.S.C. App. Sec. 2155). Section 2155 et. seq. prohibits the publication or disclosure of this information unless the Secretary of Commerce determines that its withholding is contrary to the national defense. Consistent with Section 2155, the information submitted will not be published or disclosed, other than in aggregate form, and such information will be protected pursuant to the appropriate exemptions from disclosure under the Freedom of Information Act (FOIA), should it be the subject of a FOIA request.

Notwithstanding any other provision of law, no person is required to respond to nor shall a person be subject to a penalty for failure to comply with a collection of information subject to the requirements of the Paperwork Reduction Act unless that collection of information displays a currently valid OMB Control Number.

BURDEN ESTIMATE & REQUEST FOR COMMENT

Public reporting burden for this collection of information is estimated to average five hours per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to U.S. Department of Commerce, BIS Reports Clearance Officer, Room 6883, Bureau of Industry and Security, Washington, DC 20230, and to the Office of Management and Budget, Paperwork Reduction Project (OMB Control Number 0694-0119), Washington, DC 20503.

GENERAL INSTRUCTIONS

Who Must Complete This Survey: Please complete this questionnaire if your firm manufactures textile- and/or apparel-related products, including raw materials, supplies inputs such as machinery, chemicals, dyes, etc. or specialized services to textile and apparel producers, resells or distributes textile and/or apparel-related products, or performs textile and/or apparel-related research and development. This survey has 7 sections as follows:

  1. Firm Identification
  2. Workforce
  3. Firm Operations
  4. Market Focus
  5. Financial Information
  6. Competitiveness Issues
  7. Certification
  1. Multiple Divisions: You must complete this survey for all of your U.S. textile- and apparel-related operations. You may combine all of the data from individual divisions into one response, or submit separate surveys for each division. Please indicate in question 3 the name(s) of any division(s) you have included in your response, and/or how many surveys we should expect to receive from your firm.
     
  2. Responses by U.S. Establishment: For questions 5a, 6, 7, 9-12, and 14a, you are asked to provide information by U.S. establishment for your firm. The questions allow room for responses for 7 establishments. If your firm has more than 7 establishments, please attach appropriately designated separate continuation pages for each of the questions, providing the responses for your other facilities.
     
  3. Estimates: It is not our desire to impose any unreasonable burden on any respondent. If information requested is not available from your records in exactly the form indicated, furnish the most accurate estimates you are able to provide and designate these figures as such with the letter “E” following the estimate figure. If an item does not apply to your firm, please designate with the letters “N/A”.
     
  4. Questions related to this survey should be directed to:
    Ronald J. DeMarines, Trade & Industry Analyst, (202) 482-3755, Rdemarin@bis.doc.gov
    Rebecca Ross, Trade & Industry Analyst, (202) 482-8223, Rross@bis.doc.gov or
    Kristen Deschermeier, Trade & Industry Analyst, (202) 482-4959, Kdescher@bis.doc.gov
     
  5. If you are interested in downloading additional copies of the survey, please visit our website:
    http://www.bis.doc.gov/defenseindustrialbaseprograms/TextileApparel.wpd (WordPerfect)
    http://www.bis.doc.gov/defenseindustrialbaseprograms/TextileApparel.pdf (Adobe Acrobat)
     
  6. Before returning your completed survey, be sure to: 1) sign the certification on page 26, indicating the name and phone number of a contact person in case we have questions about your response. Make a copy of the completed survey for your records.
     
  7. Return your completed survey within 15 days of receipt to:

Mr. Brad Botwin, Division Director
BIS/SIES, Room 3876 (T)
U.S. Department of Commerce
14th Street & Constitution Avenue, NW
Washington, DC 20230

You may also fax your survey to (202) 482-5650.

DEFINITIONS

Berry Amendment (10 U.S.C. §2533a): This amendment generally restricts the U.S. Department of Defense’s expenditure of funds for supplies consisting in whole or in part of certain articles and items not grown or produced in the United States or its possessions. These articles are: Food; clothing; tents, tarpaulins, or covers; cotton and other natural fiber products, or wool; woven silk or woven silk blends; spun silk yarn for cartridge cloth; synthetic fabric or coated synthetic fabric; canvas products; individual equipment manufactured from or containing any of the listed fibers, yarns, fabrics, or materials; certain specialty metals; and hand or measuring tools.

Buy American Act (41 U.S.C. §§10a through 10d): This act restricts foreign access to most U.S. Government procurements by giving preference to domestically produced or manufactured products. Procurements valued at less than $2,500 (the micro-purchase threshold) are excluded. Also, the act does not apply with respect to articles, materials, or supplies for use outside the United States, or if articles, materials, or supplies of the class or kind to be used or the articles, materials, or supplies from which they are manufactured are not mined, produced, or manufactured, as the case may be, in the United States in sufficient and reasonably available commercial quantities and of a satisfactory quality.

Defense Shipments: Direct and indirect military shipments, including domestic and international shipments for military use. These include: 1) defense related end-use items identified by purchase orders bearing a DO or DX rating and/or a contract number from the Department of Defense, the Nuclear Regulatory Commission, Central Intelligence Agency, Federal Aviation Administration, National Security Agency, or the National Aeronautics and Space Administration; 2) the orders of your customers which you can identify as producing products for defense purposes; and 3) devices tested and certified to military specifications.

Development: The design, development, simulation, or experimental testing of a prototype to validate technological feasibility and to reduce technological risk.

Establishment: A facility in which textile- or apparel-related products are produced, or where research and development takes place. Includes auxiliary facilities operated in conjunction with (whether or not physically separated from) such facilities.

Firm: An individual proprietorship, partnership, corporation (including any subsidiary corporation in which more than 50 percent of the outstanding voting stock is owned), cooperative, joint venture, consortium, association, business trust, trustees in bankruptcy, or receivers under decree of any court owning or controlling one or more establishments, as defined above.

Products: The output from manufacturing and production activities or associated with the concurrent development and maturation of the product design.

Production Workers – Includes all workers engaged in such occupations as fabricating, assembling, product development, processing, storage, receiving, warehousing, maintenance, packing, handling, shipping, trucking, janitorial, repair, and record keeping (clerical) related to production. Also includes working supervisors and group leaders who may be in charge of a group of employees, but whose supervisory functions are only incidental to their regular work.

Research: Includes activities carried on by persons trained, either formally or by experience, in developing textile- and apparel-related products including related engineering and software development.

Shipments: Textile- and apparel-related products shipped by your firm during the reporting period. Such shipments should include inter-plant transfers, but should exclude shipments of products produced by other manufacturers for resale under your brand name. Do not adjust for returned shipments.

Textile and Apparel Industry: Comprises companies that transform a basic fiber (natural or synthetic) into a product, such as yarn or fabric, that can be further processed or manufactured into woven, knitted, bonded, felted, needle-punched, lace, and crocheted goods for commercial or industrial use, as well as companies involved in two distinct manufacturing processes: (1) cut and sew (i.e., purchasing fabric and cutting and sewing to make a garment), and (2) the manufacture of garments in establishments that first knit fabric and then cut and sew fabric into a garment.

Trade Adjustment Assistance (TAA) Program: A federal program established under the Trade Act of 1974, as amended. The TAA Program provides aid to workers who lose their jobs or whose hours of work and wages are reduced as a result of increased imports. Workers whose employment is adversely affected by increased imports may apply for TAA. TAA offers a variety of benefits and reemployment services to assist unemployed workers prepare for and obtain suitable employment. Workers may be eligible for training, job search and relocation allowances, income support and other reemployment services.

United States: The fifty States, the District of Columbia, Puerto Rico, and all territories, dependencies, and possessions of the United States including foreign trade zones.

PART I – FIRM IDENTIFICATION

TYPE OF TEXTILE & APPAREL ACTIVITIES: Please indicate with a checkmark all of your firm’s textile- and apparel-related activities (more than one may apply).
My firm manufactures textile and/or apparel items
My firm manufactures product(s) for the textile and apparel industry
My firm provides specialized services for the textile and apparel industry
My firm distributes product(s) for the textile and apparel industry
My firm resells products for the textile and apparel industry
My firm conducts research and development for the textile and apparel industry
Other (specify):
My firm ___________________________________________ for the textile and apparel industry

If your firm’s activities do not fall into any of the textile- and apparel-related categories above, your firm may be exempt from completing this survey. Please call one of the contacts listed on page ii to verify your status. Then:

  1. Briefly explain the products and/or services provided by your firm.
     
    ____________________________________________________
     
    ____________________________________________________

    ____________________________________________________
     
  2. Complete the Certification Section on the last page of the survey and return the entire survey to the address given in the instructions.

 

  1. FIRM OR DIVISION NAME AND ADDRESS – Please provide the name and address of your firm or division.

    Name________________________________________________

    Street Address_________________________________________

    City, State, Zip Code____________________________________
  2. OWNERSHIP – If your organization is wholly or partially owned by another entity, indicate the name and address of parent entity, the extent of ownership, and the year acquired.

    Name________________________________________________
     
    Street Address_________________________________________
     
    City, State, Zip Code____________________________________
     
    Country (if not the United States)___________________
     
    Extent of Ownership: _____%      Year Acquired: _____
     
  3. BUSINESS DESCRIPTION – Please briefly describe your firm’s business, including the products or services that your firm provides.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  4. MULTIPLE DIVISIONS – You must complete this survey for all of your U.S. textile and apparel divisions. If your firm consists of only one division, please go to question 5a.

    If your firm consists of more than one division, you may submit separate surveys for each division or combine all of the data from individual divisions into one response. One or more of your divisions also may have received a survey form. Please ensure that you do not duplicate data if you submit more than one survey.

    Specify how many surveys we will receive from your entire firm: _____

    If you are submitting only one survey, please identify the domestic divisions (aside from that listed in question 1) that are included in your response.

    Name of Division City, State
       
       
       
       
       
       
       

     
  5.  
    1. U.S. ESTABLISHMENT LOCATIONS – Please list your firm’s (or division’s) U.S. establishment(s) currently in operation that manufacture textile- and apparel-related goods or provide services to the industry. Indicate which division (from question 4), if applicable, that these establishments fall under. Please list only your firm’s U.S. establishments.

      If your firm has more than seven U.S. establishments, please continue your response to this question on a separate piece of paper.

      U.S. Establishment Division (if applicable) City County State
      A        
      B        
      C        
      D        
      E        
      F        
      G        

       
    2. FOREIGN ESTABLISHMENT LOCATIONS – Please list your firm’s (or division’s) foreign establishment(s) including foreign joint venture(s) establishment(s) currently in operation that manufacture textile- and apparel-related goods or provide services or inputs to the industry. Indicate which division (from question 4), if applicable, that these establishments fall under. Please list only your firm’s foreign establishments or your firm’s foreign joint venture(s) establishment(s) in which your firm holds an equity position.

      Foreign Establishments by Division, Country, and Goods/Services
      Division (if applicable) Country Textile- & Apparel-Related Goods or Services
           
           
           
           
           
  6. TEXTILE AND APPAREL MANUFACTURING AND SERVICES – Please indicate with a check mark the industry sector or sectors of the textile and apparel industry your firm operates in or services provided by placing a check next to each applicable North American Industry Classification System (NAICS) code. In the second column, indicate which of your U.S. establishment(s) A through G (as provided in question 5a) are involved in the sector(s). In the fifth column, please indicate whether your output is used for defense or non-defense end uses, or select “unknown” if applicable. The table continues onto the next page.

      ESTAB.(s) A-G NAICS CODE DESCRIPTION CIRCLE APPLICABLE END USES
    Fiber, Yarn, & Thread Mills
        313111
    Yarn Spinning Mills
    Def. Non-Def. Unknown
        313112 Yarn Texturing, Throwing & Twisting Mills Def. Non-Def. Unknown
        313113 Thread Mills Def. Non-Def. Unknown
    Broadwoven Fabric Mills
        313210 Broadwoven Fabric Mills Def. Non-Def. Unknown
    Narrow Fabric Mills & Schiffli Machine Embroidery
        313221 Narrow Fabric Mills Def. Non-Def. Unknown
        313222 Schiffli Machine Embroidery Def. Non-Def. Unknown
    Nonwoven Fabric Mills
        313230 Nonwoven Fabric Mills Def. Non-Def. Unknown
    Knit Fabric Mills
        313241 Weft Knit Fabric Mills Def. Non-Def. Unknown
        313249 Other Knit Fabric & Lace Mills Def. Non-Def. Unknown
    Textile & Fabric Finishing Mills
        313311 Broadwoven Fabric Finishing Mills Def. Non-Def. Unknown
        313312 Textile and Fabric Finishing Mills Def. Non-Def. Unknown
        313320 Fabric Coating Mills Def. Non-Def. Unknown
    Carpet & Rug Mills
        314110 Carpet & Rug Mills Def. Non-Def. Unknown
    Curtain & Linen Mills
        314121 Curtain & Drapery Mills Def. Non-Def. Unknown
        314129 Other Household Textile Product Mills Def. Non-Def. Unknown
    Textile Bag & Canvas Mills
        314911 Textile Bag Mills Def. Non-Def. Unknown
        314912 Canvas & Related Product Mills Def. Non-Def. Unknown
    All Other Textile Product Mills
        314991 Rope, Cordage & Twine Mills Def. Non-Def. Unknown
        314992 Tire Cord & Tire Fabric Mills Def. Non-Def. Unknown
    Hosiery & Sock Mills
        315111 Sheer Hosiery Mills Def. Non-Def. Unknown
        315119 Other Hosiery & Sock Mills Def. Non-Def. Unknown
    Other Apparel Knitting Mills
        315191 Outerwear Knitting Mills Def. Non-Def. Unknown
        315192 Underwear & Nightwear Knitting Mills Def. Non-Def. Unknown
    Cut & Sew Apparel Contractors
        315211 Men’s & Boys’ Cut & Sew Apparel Contractors Def. Non-Def. Unknown
        315212 Women’s, Girl’s, & Infants’ Cut & Sew Apparel Contr. Def. Non-Def. Unknown
    Men’s & Boys’ Cut & Sew Apparel Manufacturing
        315221 Men’s & Boys’ Cut & Sew Underwear & Nightwear Mfg. Def. Non-Def. Unknown
        315222 Men’s & Boys’ Cut & Sew Suit, Coat, & Overcoat Mfg. Def. Non-Def. Unknown
        315223 Men’s & Boys’ Cut & Sew Shirt (Exc. Work Shirt) Mfg. Def. Non-Def. Unknown
        315224 Men’s & Boys’ Cut & Sew Trouser, Slack, & Jean Mfg. Def. Non-Def. Unknown
        312225 Men’s & Boys’ Cut & Sew Work Clothing Mfg. Def. Non-Def. Unknown
        315228 Men’s & Boys’ Cut & Sew Other Outerwear Mfg. Def. Non-Def. Unknown
    Women’s & Girls’ Cut & Sew Apparel Manufacturing
        315231 Women’s & Girls’ Cut & Sew Lingerie & Nightwear Manufacturing Def. Non-Def. Unknown
        315232 Women’s & Girls’ Cut & Sew Blouse & Shirt Mfg. Def. Non-Def. Unknown
        315233 Women’s & Girls’ Cut & Sew Dress Mfg. Def. Non-Def. Unknown
        315234 Women’s & Girls’ Cut & Sew Suit Mfg. Def. Non-Def. Unknown
        315239 Women’s & Girls’ Cut & Sew Other Outerwear Mfg. Def. Non-Def. Unknown
    Other Cut & Sew Apparel Manufacturing
        315291 Infants’ Cut & Sew Apparel Manufacturing Def. Non-Def. Unknown
        315292 Fur & Leather Apparel Manufacturing Def. Non-Def. Unknown
        315299 All Other Cut & Sew Apparel Manufacturing Def. Non-Def. Unknown
    Apparel Accessories & Other Apparel Manufacturing
        315991 Hat, Cap & Millinery Manufacturing Def. Non-Def. Unknown
        315992 Glove & Mitten Manufacturing Def. Non-Def. Unknown
        315993 Men’s and Boys’ Neckwear Manufacturing Def. Non-Def. Unknown
        315999 Other Apparel Accessories & Other Apparel Mfg. Def. Non-Def. Unknown
    Leather & Hide Tanning & Finishing
        316110 Leather & Hide Tanning & Finishing Def. Non-Def. Unknown
    Footwear Manufacturing
        316211 Rubber & Plastics Footwear Manufacturing Def. Non-Def. Unknown
        316212 House Slipper Manufacturing Def. Non-Def. Unknown
        316213 Men’s Footwear (Except Athletic) Mfg. Def. Non-Def. Unknown
        316214 Women’s Footwear (Except Athletic) Mfg. Def. Non-Def. Unknown
        316219 Other Footwear Manufacturing Def. Non-Def. Unknown
    Resin, Synthetic Rubber Manufacturing
        325221 Cellulosic Organic Fiber Manufacturing Def. Non-Def. Unknown
        325222 Non-Cellulosic Organic Fiber Manufacturing Def. Non-Def. Unknown
    All Others (Machinery, Chemicals, Dyes, etc.)
          (Specify) Def. Non-Def. Unknown
          (Specify) Def. Non-Def. Unknown
          (Specify) Def. Non-Def. Unknown
          (Specify) Def. Non-Def. Unknown

  7. EXPANSIONS OR CONTRACTIONS – For each U.S. establishment A through G identified in question 5a above, indicate in the table below whether operations at that location expanded (including expanded capacity) or contracted during 1999-2003; if so, provide the year of that change. If there were no changes in operations at a given facility, please check the “No Changes” column.

    If your firm has more than seven U.S. establishments, please continue your response to this question on a separate piece of paper.

      Expansion or Contraction of U.S. Establishment Operations, 1999-2003
    Estab. Expanded 1999 - 2003 (Specify year(s)) Contracted 1999 - 2003 (Specify year(s)) No Changes
    A.    
    B.    
    C.    
    D.    
    E.    
    F.    
    G.    

     
  8. BEGAN OR CEASED OPERATIONS – If your firm began or ceased operations at any U.S. facility during 1999-2003, provide year of the change(s). Please include all relevant facilities, whether or not you listed them in your response to question 5a.

    Began or Ceased U.S. Establishment Operations, 1999-2003
    Location (City, State) Began Production Ceased Production 1999 - 2003 (Specify year(s))
       
       
       
       

     
    1. If you either contracted or ceased production at any U.S. establishments between 1999 and 2003, were your laid-off workers certified as a Trade Adjustment Assistance (TAA) or NAFTA-TAA worker group? (See definition of the TAA Program on page iv.)

      Yes
      No
       

PART II – WORKFORCE

  1. TEXTILE- AND APPAREL-RELATED U.S. EMPLOYMENT BY ESTABLISHMENT – For each U.S. establishment identified in question 5a above, please indicate the total (full- & part-time) textile- and apparel-related U.S. employment as of December 31, for the year indicated. Also, provide the number of production workers included in the total for each year. (For a definition of production workers, please see page iii.) Then, in the bottom line of the table, please give the totals for each year. If you cannot provide employment by establishment, please provide only your firm’s total U.S. employment for each year. Please estimate U.S. employment for full year 2003.
    Note: “Workers” include contract workers not directly employed by your firm.

    If your firm has more than seven U.S. establishments, please continue your response to this question on a separate piece of paper.

    U.S. Estab. U.S. Textile- and Apparel-Related Employment by Establishment, Total and Production Workers, 1999-2003
    Dec. 31, 1999 Dec. 31, 2000 Dec. 31, 2001 Dec. 31, 2002 Dec. 31, 2003 (est.)
    Total Prod. Total Prod. Total Prod. Total Prod. Total Prod.
    A                    
    B                    
    C                    
    D                    
    E                    
    F                    
    G                    
    Total                    

     
  2. FUTURE TEXTILE- AND APPAREL-RELATED EMPLOYMENT – Does your firm have any plans to add employees at its U.S. establishments during the next five years?

    Yes
    No

    If “Yes”, please indicate the estimated number of employees to be added, the number of these positions that are production positions, and the year(s). Explain the reason for the increase (s) in the space below the table.

    Estab. Total Positions To Be Added Number of Prod. Workers Year(s)
    A.      
    B.      
    C.      
    D.      
    E.      
    F.      
    G.      
    Total      


    Reason for Increase:

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  3. Does your firm have any plans to reduce textile- and apparel-related employment at U.S. establishments during the next 5 years?

    Yes
    No

    If “Yes”, please indicate the estimated number of employees affected, the number of production workers involved, and the year(s). In the space below the table, explain the reason for the reduction.

    Estab. Total Positions To Be Added Number of Prod. Workers Year(s)
    A.      
    B.      
    C.      
    D.      
    E.      
    F.      
    G.      
    Total      


    Reason for Increase:

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

PART III – FIRM OPERATIONS

  1. TEXTILE- AND APPAREL-RELATED SHIPMENTS BY U.S. ESTABLISHMENT– For each establishment identified in question 5a above, please indicate the total textile- and apparel-related shipments for the years indicated. Also, indicate the percentage of each establishment’s shipments by value that are destined for defense end uses (for definitions of shipments and defense shipments, see page iii). Provide the total shipments for each year in the bottom row. If you cannot provide shipments by establishment, please provide your firm’s total shipments for each year. Please estimate shipments for full year 2003.

    If your firm has more than seven U.S. establishments, please continue your response to this question on a separate piece of paper.

      1999 2000 2001 2002 2003 (est.)
    Estab. Shipments % Defense Shipments % Defense Shipments % Defense Shipments % Defense Shipments % Defense
    A. $ % $ % $ % $ % $ %
    B. $ % $ % $ % $ % $ %
    C. $ % $ % $ % $ % $ %
    D. $ % $ % $ % $ % $ %
    E. $ % $ % $ % $ % $ %
    F. $ % $ % $ % $ % $ %
    G. $ % $ % $ % $ % $ %
    Total $ % $ % $ % $ % $ %

  2. SURGE CAPACITY ESTIMATES – The following question is designed to gather information about the ability of your firm’s U.S. facilities to meet a surge in U.S. demand for textile and apparel items created by a national security emergency.

    During 2002, did your firm supply defense-related textile and/or apparel items?

    Yes
    No

    If your firm did not supply defense-related textile and/or apparel items during 2002, please go to question 14.

    Use your firm’s defense-related textile and apparel shipments from 2002 as listed in question 12 as a baseline. For the purposes of this question, please make the following assumptions:

    1. Existing U.S. textile and apparel production facilities are to be operated at full productive capacity;
    2. New equipment may be purchased to replace existing machinery. Equipment on hand at the time of the beginning of the surge may be refurbished or otherwise brought into productive service;
    3. Labor availability reflects normal local market conditions;
    4. Material availability reflects normal local market conditions; and
    5. Facilities operate at the maximum rate possible given technological constraints.

    Given the assumptions above, could your firm double its average monthly U.S. output of defense-related textile and apparel items at its U.S. facilities in the next 6 months?

    Yes
    No

    Given the assumptions above, could your firm double its average monthly U.S. output of defense-related textile and apparel items in the next 12 months?

    Yes
    No

    If your firm could not double its U.S. textile and apparel production within the next 12 months, how long (including the first 12 months) would it take your firm to double its monthly average output?

    ______ Months

    BOTTLENECKS: What difficulties would your firm experience in its efforts to double its U.S. textile and apparel production? Check as many as apply and add any other difficulties.

    Labor Agreements
    Labor Shortages
    U.S.-Sourced Raw Material Shortages/Non-Availability
    Foreign-Sourced Raw Material Shortages/Non-Availability
    Delays in Delivery of Domestic-Sourced Raw Materials
    Delays in Delivery of Foreign-Sourced Raw Materials
    New Machinery Delivery Leadtimes
    Plant Space/Capacity
    Access to Capital
    Other:______________________________________
    Other:______________________________________


    What actions could be taken by the U.S. Government or your firm to eliminate/mitigate these “bottlenecks”?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
  3.  
    1. EXPORT SHIPMENTS: TOTAL AND/OR BY U.S. ESTABLISHMENT – For each U.S. establishment identified in question 5a above, please indicate the establishment’s total export shipments for the years indicated. Please provide your best estimate; however, if you are not able to identify export shipments by establishment, provide your firm’s total U.S. export shipments for each year. Please estimate export shipments for full year 2003.

      NOTE: please provide the shipment values, not the sales values, of these exports.

      If your firm has more than seven U.S. establishments, please continue your response to this question on a separate piece of paper.


      Estab. 1999 2000 2001 2002 2003 (est.)
      A $ $ $ $ $
      B $ $ $ $ $
      C $ $ $ $ $
      D $ $ $ $ $
      E $ $ $ $ $
      F $ $ $ $ $
      G $ $ $ $ $
      Total $ $ $ $ $

    EXPORT DESTINATIONS – List the top 5 countries (by dollar value of shipments) that you export to:

    1. ______________________________________
       
    2. ______________________________________
       
    3. ______________________________________
       
    4. ______________________________________
       
    5. ______________________________________


    1. DEFENSE RELATED EXPORTS – If your firm’s export shipments include defense-related items, what share of the “Total” value from question 14 consists of defense-related shipments to foreign entities?

      1999 2000 2001 2002 2003 (est.)
      % % % % %
  4.  
    1. FOREIGN SOURCING AND FOREIGN DEPENDENCY – For all of your textile and apparel operations, what is (are) the most important product(s) (including machinery, raw materials and supplies) and/or service(s) that you procure from foreign sources? Please list the 10 most significant product(s)and/or service(s) and the country(ies) from which your firm sources those product(s)/service(s). In the third column, indicate if your firm is dependent on that foreign source of supply (i.e., there is no adequate domestic source).

      Foreign Product(s) or Service(s) Country(ies) Dependent on foreign source(s)
         
         
         
         
         
         
         
         
         
         

      Comments, if any, on foreign sourcing and dependency issues:

      _____________________________________________________
       
      _____________________________________________________
       
      _____________________________________________________
       
      _____________________________________________________
       
      _____________________________________________________

    2. PRODUCTION CAPACITY – Production capacity is the level of production that your firm could reasonably have expected to attain during 2002.

      What share of your firm’s production capacity (in units) in 2002 is located in the United States?_________%

      What share of your firm’s production capacity (in units) has moved offshore since January 1, 1999? _________%

      What share of your firm’s production capacity (in units) do you expect to move offshore in the next 2 years?__________%

PART IV – MARKET FOCUS

  1. ALTERNATIVE DEFENSE PRODUCT SOURCES – If your firm currently supplies textile or apparel products for U.S. defense-related uses, please answer the following question. If not, please go to question 17.

    If your firm (or any of its establishments) ceased operation today, would similar or substitute product(s) be readily available to defense-related end-users from other U.S. suppliers? For this response, consider that “similar product(s)” must meet the specifications of the product(s) of the closed facility.

    Yes
    No

    If you answered “No”, please specify any other global sources for this product(s).

    Product Firm/
    Firms
    Producing Country/
    Countries
         
         
         
         
         
         
         
         


    Could your firm maintain its financial viability if it were to rely solely on sales of textile- and apparel-related items to defense end users?

    Yes
    No

    Please explain your response.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

  2. COMMERCIAL TEXTILE AND APPAREL MARKET – Is your firm planning to exit the U.S. commercial textile and apparel market in the next five years?

    Yes
    No

    If Yes, please explain the reason(s) for your decision.

    Uncertainty of demand
    Decrease in commercial demand
    Increased foreign competition
    Defense market more profitable
    Sold commercial portion of business
    Merger/acquisition
    Other (specify)

    _______________________________________

  3. During 1999 - 2003, did your firm exit the textile and apparel commercial market?

    Yes - In what year? ________
    No

    If Yes, please explain the reason(s) for your decision.

    Uncertainty of demand
    Decrease in commercial demand
    Increased foreign competition
    Defense market more profitable
    Sold commercial portion of business
    Merger/acquisition
    Commercial product not profitable
    Other (specify)

    _______________________________________
  4. ENTERING DEFENSE TEXTILE AND APPAREL MARKET – Is your firm planning to enter the U.S. defense market for textiles and apparel in the next five years?

    Yes
    No

    Please explain your answer.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
  5. Did your firm enter the defense market for textiles and apparel during 1999-2003?

    Yes
    No

    If yes, please explain what motivated your firm to do so.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
  6. EXITING DEFENSE TEXTILE AND APPAREL MARKET – Is your firm planning to exit the U.S. defense market for textiles and apparel in the next five years?

    Yes
    No

    If yes, for which of the following reasons? (select all that apply)

    Inconsistent procurement practices
    Decrease in defense demand
    Department of Defense regulations too cumbersome
    Sold defense portion of business
    Merger/acquisition
    Commercial market more profitable
    Delays in payment
    Difficulty in complying with Federal Acquisition Regulations
    Other (specify)

    _______________________________________
  7. During 1999 - 2003, did your firm exit the U.S. defense market for textiles and apparel?

    Yes - In what year? ________
    No

    If yes, for which of the following reasons? (select all that apply)

    Inconsistent procurement practices
    Decrease in defense demand
    Department of Defense regulations too cumbersome
    Sold defense portion of business
    Merger/acquisition
    Commercial market more profitable
    Delays in payment
    Difficulty in complying with Federal Acquisition Regulations
    Other (specify)

    _______________________________________

PART V – FINANCIAL INFORMATION

  1. FINANCIAL DATA: ENTIRE FIRM – Please report your firm’s financial data for the years indicated for all activities. Please estimate for full year 2003.

      1999 2000 2001 2002 2003 (est.)
    Net Sales $ $ $ $ $
    Cost of Goods Sold $ $ $ $ $
    Selling, General, and Administration Expenses $ $ $ $ $
    Operating Income (line 1 minus lines (2+3) $ $ $ $ $

  2. FINANCIAL DATA: TEXTILE- AND APPAREL-RELATED ACTIVITIES ONLY – Please report your firm’s financial data for the years indicated for all textile and apparel activities. Please estimate for full year 2003.

    Check this box if the financial data reported in Question 23 above represents only textile- and apparel-related activities. If so, skip to question 25.

      1999 2000 2001 2002 2003 (est.)
    Net Sales $ $ $ $ $
    Cost of Goods Sold $ $ $ $ $
    Selling, General, and Administration Expenses $ $ $ $ $
    Operating Income (line 1 minus lines (2+3) $ $ $ $ $

     
  3. BALANCE SHEET INFORMATION: TEXTILE- AND APPAREL-RELATED ACTIVITIES ONLY – Please supply the balance sheet information requested below for 1999-2002 for your textile- and apparel-related activities only.

      1999 2000 2001 2002
    Current Assets $ $ $ $
    Current Liabilities $ $ $ $
    Inventories $ $ $ $
    Total Assets $ $ $ $
    Short-Term Debt $ $ $ $
    Long-Term Debt $ $ $ $
     
  4. INTEREST COVERAGE RATIO – The interest coverage ratio is:

    (Earnings Before Interest and Taxes) ÷ (Interest Payments)

    For 2002, what was your firm’s interest coverage ratio for textile- and apparel-related activities only?

    _____%

     
  5. TEXTILE- AND APPAREL-RELATED CAPITAL EXPENDITURES – Please report your firm’s textile- and apparel-related capital expenditures for the years indicated. Estimate for full year 2003.

      1999 2000 2001 2002 2003 (est.)
    New Plant & Facilities $ $ $ $ $
    New Machinery and Equipment, Machinery Upgrades, and Replacement Parts $ $ $ $ $
    Total Capital Expenditures $ $ $ $ $

     
  6. TEXTILE- AND APPAREL-RELATED RESEARCH AND DEVELOPMENT– Please report your firm’s textile- and apparel-related research and development expenditures for the years indicated. Please estimate for full year 2003.

      1999 2000 2001 2002 2003 (est.)
    Research $ $ $ $ $
    Development $ $ $ $ $
    Total Research & Devel. $ $ $ $ $

     
  7. GOVERNMENT TEXTILE- AND APPAREL-RELATED RESEARCH GRANTS – Did your firm receive government (Federal, State or Local) research grants related to textile or apparel research and development during 1999 - 2003?

    Yes
    No

    If “Yes”, for each award please provide the amount, the name of the granting agency, and the purpose.

    Amount Agency Purpose
    $    
    $    
    $    

     
  8. COOPERATIVE TEXTILE- AND APPAREL-RELATED R&D – Has your firm cooperated with other businesses, governments, or universities on product development/process refinement or improvement?

    Yes
    No

    If “Yes”, in each instance, please give the value of your investment (in-kind or in cash) and the name of your cooperative partners, and describe the purpose of this cooperation.

    Investment Amount Partners Purpose
    $    
    $    
    $    

PART VI – COMPETITIVENESS ISSUES

  1. BARRIERS TO COMPETITIVENESS – Please evaluate the potential barriers listed below for their impact on your firm’s competitiveness in the United States or foreign markets for textiles and apparel. For each potential impediment, rank the relative level of difficulty for that barrier, with 1 being no barrier and 5 being a high barrier.

      No
    Barrier
    <----------> High
    Barrier
    Barrier 1 2 3 4 5
    Government Rules and Regulations:
    Unfair U.S. laws (specify)_________________          
    NAFTA          
    Unfair Foreign laws          
    Foreign grants/subsidies          
    Minimum wage requirements          
    Immigration restrictions          
    Other labor laws          
    Export control regulations          
    Import regulations          
    EPA Regulation          
    Lack of understanding/interest from U.S. government policymakers          
    Antitrust laws          
    Government procurement practices          
    Insufficient or unstable government funding for R&D          
    Local zoning and permitting practices          
    Other government-related barriers
    (specify)____________________
             
    Other Impediments:
    Access to capital          
    Cost of capital          
    Access to technology          
    Access to information          
    Size of market          
    Unfair competition          
    Availability of qualified personnel          
    Distribution and transportation costs          
    Marketing costs          
    Liabilities concerns/insurance costs          
    Equipment shortages          
    Construction delays          
    Other (specify) ____________________          


    If you ranked any of the barriers above as “4" or “5", please discuss the type of barrier(s) and how this/these barrier(s) impede your firm’s competitiveness.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
  2. GOVERNMENT POLICIES AND REGULATIONS – How have U.S. Government policies and regulations (e.g., trade, environmental, labor, etc.) required you to adjust your firm’s business practices in a manner which has influenced your firm’s competitiveness?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  3. BERRY AMENDMENT RESTRICTIONS – Do you believe the Berry Amendment restrictions are being effectively enforced by the Department of Defense? (For a definition of the Berry Amendment, please see page iii.)

    Yes
    No
    Not Applicable

    If “No”, please provide specific examples, if possible, of inadequate enforcement, and explain how these incidents of non-enforcement affected your firm.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

    If you answered “No” to question 31, what actions, if any, have you taken to bring the lack of adequate enforcement of the Berry Amendment to the attention of the proper authorities?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  4. BUY AMERICAN RESTRICTIONS – Do you believe the Buy American restrictions are being effectively enforced by the Department of Defense? (For a definition of the Buy American restrictions, please see page iii.)

    Yes
    No
    Not Applicable

    If “No”, provide specific examples, if possible, of inadequate enforcement, and explain how these incidents of non-enforcement affected your firm.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

    If you answered “No” to question 33, what actions, if any, have you taken to bring the lack of adequate enforcement of the Buy American restrictions to the attention of the proper authorities?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  5. CHANGES IN GOVERNMENT POLICIES AND REGULATIONS – What additional actions, policy changes, or regulatory reforms could the Federal government implement to help your firm improve its competitiveness?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  6. FOREIGN DIRECT INVESTMENT – How has foreign direct investment in the United States affected your firm and the competitive environment in the U.S. textile and apparel industry?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  7. EFFECTS OF IMPORTS – Since January 1, 1999, has your firm experienced any negative effects as a result of U.S. imports of textile or apparel products?

    No
    Yes – My firm has experienced negative effects as follows:

    Declining Return on Investment
    Declining or stalled growth
    Cancellation or rejection of expansion projects
    Loss of Sales
    Declining prices or inability to raise prices
    Denial or rejection of investment proposal
    Reduction in the size of capital investment
    Reduced spending on R&D
    Layoffs
    Rejection of bank loans
    Lowering of credit rating
    Problems related to the issue of stocks or bonds
    Other (specify):_________________________________________
    Other (specify):_________________________________________
     
  8. IMPACT OF WORLD TRADE ORGANIZATION QUOTA ELIMINATION -- How will the planned elimination of textile and apparel quotas in 2005 affect your firm’s business and business plans?

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  9.  
    1. FOREIGN COMPETITORS – If your firm now faces competition in the United States from imports, please list below the source countries for these imports. Please rank these countries in the order of competitiveness faced by your firm, with “1" representing the most significant source of foreign competition.

      Rank Country Rank Country
      1st   6th  
      2nd   7th  
      3rd   8th  
      4th   9th  
      5th   10th  

       
    2. Please list the countries you expect to be your firm’s greatest source of import competition in 2006. Rank these countries in the order of expected competitiveness faced by your firm, with “1" representing the most significant source of foreign competition.

      Rank Country
      1st  
      2nd  
      3rd  
      4th  
      5th  
  10. DOMESTIC TEXTILE AND APPAREL COMPETITORS – For each of your textile- and apparel-related products, please list your top 5 U.S. competitors and their U.S. headquarter location. If your firm has more than one U.S. competitor for a given product, indicate the rank for each competitor by the relevant product.

    Rank U.S. Competitor City, State Product(s)
           
           
           
           
           
           
           
           
           

     
  11. COMPETITIVE POSITION – Please circle the number that best represents your competitiveness relative to your domestic competitors over the next five years. Base your rating on a scale of 1 to 5, with 1 being less competitive and 5 being highly competitive.

    Less Competitive       Highly Competitive
    1 2 3 4 5

    Please circle the number that best represents your competitiveness relative to your foreign competitors over the next five years. Base your rating on a scale of 1 to 5, with 1 being less competitive and 5 being highly competitive.

    Less Competitive       Highly Competitive
    1 2 3 4 5

     
  12. COMPETITIVE ACTIONS – What specific actions did your firm take to improve its competitiveness during 1999-2003? Please choose from the list below, adding other actions if necessary. Discuss these actions more fully in the space below the check boxes.

    Application of electronic data interchange (e-commerce)
    Modular, cellular or team production systems
    Quality management systems
    Automation
    Other (specify): ________________________________
    Other (specify): ________________________________

    Please discuss.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  13. COMPETITIVE ACTIONS – What specific actions does your firm plan to take to improve its competitiveness during 2004 and beyond? Please choose from the list below, adding other actions if necessary. Discuss these actions more fully in the space below the check boxes.

    Application of electronic data interchange (e-commerce)
    Modular, cellular or team production systems
    Quality management systems
    Automation
    Other (specify): ________________________________
    Other (specify): ________________________________

    Please discuss.

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________

    _____________________________________________________
     
    _____________________________________________________
     
    _____________________________________________________
     
  14. COMPETITIVE ADVANTAGES FROM U.S. PRODUCTION – Does your firm derive any competitive advantages from U.S. production because of:

    Yes No Rapid replenishment of retail orders
    Yes No “Just-in-time” supply to industrial customers
    Yes No Customer preference for U.S. country of origin
    Yes No Complexity of product
    Yes No Other (specify)____________________________
    Yes No Other (specify)____________________________

     
  15. COMPETITIVE STRATEGY – Which of the following best describe the competitive strategy for your textile- and apparel-related activities? Select as many as apply.

    Lowest Price
    Best Product/Service
    Niche/Specialty
    All of the above
    Other (specify) ___________________________
     
  16.   
    1. CUSTOMER CONCENTRATION – For 2002, how many customers each accounted for more than 10 percent of your sales? _____ customers
       
    2. Do you expect this customer concentration to increase or decrease in 2003?

      Increase Decrease
       
    3. Do you expect this customer concentration to increase or decrease after 2003?

      Increase Decrease
       
  17.  
    1. SALES CHANNELS/DISTRIBUTORS CONCENTRATION – For 2002, how many of your distributors each accounted for more than 10 percent of your sales? _____ distributors
       
    2. Do you expect this distributor concentration to increase or decrease in 2003?

      Increase Decrease
       
    3. Do you expect this distributor concentration to increase or decrease after 2003?

      Increase Decrease
       

PART VII – CERTIFICATION

The undersigned certifies that the information herein supplied in response to this questionnaire is complete and correct to the best of his/her knowledge. It is a criminal offense to willfully make a false statement or representation to any department or agency of the United States Government as to any matter within its jurisdiction (18 U.S.C. §1001 (2000)).

_____________________________________________________
Firm Name

_____________________________________________________
Authorizing Official - Print Name

_____________________________________
Title

_______________________
Phone Number

_____________________________________
Signature

_______________________
Date

_____________________________________________________
Point of Contact - Print Name

_____________________________________
Title

_______________________
Phone Number

_____________________________________
Email

_______________________
Fax Number

 

Final Report:

If you would like a copy of the final textile and apparel industry assessment, please check the box:

Comments (optional): In the space below, provide any additional comments or any other information you wish to include regarding your textile or apparel operations or other related issues that impact your firm. In addition, what industry needs and concerns did this survey fail to address?

_____________________________________________________
 
_____________________________________________________
 
_____________________________________________________

_____________________________________________________
 
_____________________________________________________
 
_____________________________________________________

 

Appendix C. BIS Publications List

OFFICE OF STRATEGIC INDUSTRIES AND ECONOMIC SECURITY
STRATEGIC ANALYSIS DIVISION

PUBLICATIONS LIST

The U.S. Department of Commerce’s Strategic Analysis Division is the focal point within the Department for conducting assessments of defense-related industries and technologies. The studies are based on detailed industry-specific surveys used to collect information from U.S. companies and are conducted on behalf of the U.S. Congress, the military services, industry associations, and other interested parties. The assessments are completed with the assistance of industry experts, both from the private sector and other government agencies.

Italics indicate forthcoming studies

PUBLICATION TITLE


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